Manufacturing at the speed of war.
AIRION designs and builds its own medical hardware in house. An industrial SLS print farm and CNC shop take a device from first sketch to fielded, end-use parts without waiting on tooling, vendors or an ocean crossing.
Everything from first sketch to fielded part, under one roof.
We design every system around the people who use it, not the other way around.
We turn real problems from the field into working solutions, not theory.
We build fast, test faster, and iterate until it is right.
We write the software that makes our hardware smarter, safer and easier to use.
We build to precision, not to the lowest bid.
We push every system past its limits before it ever reaches the field.
Where we put the engineering.
We build systems that keep operators sharp, capable and mission-ready under any condition.
We design for the human body first, because performance starts with health.
We engineer systems that think and act independently when seconds matter most.
We solve the parts nobody else will quote.
We work alongside U.S. military customers and prime contractors on complex, low-volume, high-consequence hardware — the geometry that will not injection-mould, the assembly with a two-part order, the legacy component with no drawing and no supplier left.
AFWERX, SOCOM S&T and unit-level program offices bring us capability gaps and fund the development that closes them.
Aircrew evaluate parts in the environment they will be used in, then tell us what to change.
We take on the awkward sub-assembly — the part that has to fit a specific cockpit, litter or suit — and deliver it as a finished, documented component.
Machines and processes we run ourselves.
A production farm running nylon powder-bed fusion — the same process for the first article and the ten-thousandth part.
Metal and engineering plastics for tooling, fixtures and load-bearing hardware.
Fast iteration overnight, including flexible TPU sections for interfaces and seals.
Media finishing, dyeing and inspection in house, so parts leave ready to assemble.
Devices built, packaged and labeled to the SKU that ships on GSA.
Process records and traceability built for a regulated device, not a hobby print.
Have a part that needs to exist next week?
Program offices and partners: bring us a problem, a drawing or a broken piece of legacy equipment. We will tell you what it takes to print it.
Talk to manufacturing